Die Cut Printing: Frequently Asked Questions

What is die cut printing?

Due cutting is a finishing method that uses a metal die to cut a desired shape or design into a piece of paper or other material. This technique allows for the creation of unique and custom shapes that cannot be achieved with traditional guillotining. In die-cutting, a steel rule die is created in the specific shape that you want to cut out, this die is then used to cut the shape out of the printed sheetl. This technique is commonly used for creating eye-catching shaped invitations, greetings cards business cards, mailers, packaging and other marketing.

For smaller print runs, a cutting table can serve as an alternative to traditional die-cutting, which can reduce costs and provide greater flexibility in terms of the shapes and designs that can be achieved. However, the method of choice will depend on the specific requirements of the project, such as the quantity, complexity of shape and budget.

What types of papers and materials can be die cut?

Die-cutting can be applied to various materials, such as our standard gloss, silk, and uncoated paper stocks, luxury papers like Tintoretto, eco-friendly papers like recycled and kraft, and signage and display substrates such as Correx and Foamex. We are also able to source specialty stocks such as textured, colored or unique bespoke materials for die-cutting projects. The types of materials that can be used will depend on various factors including the printing process, the quantity needed, and the complexity of the design.

Can you add perforations to die-cut prints?

Yes, it is possible to add perforations to die-cut prints. Perforations are small holes that are punched into the material, typically in a straight or curved line, and can serve a variety of purposes such as allowing for easy tear off or separation of a portion of the material. Perforations are made with a separate tool called a perforating rule, which is placed in the die-cutting machine along with the steel rule die. The machine will then cut both the shape of the die and the perforations at the same time, creating a finished product with both a die-cut shape and perforations. This process is known as combination die-cutting and perforating.

How does die-cutting impact costs and turnaround times?

The cost and turnaround time for die-cutting varys depending upon the complexity of the design and the number of items being produced. One of the main costs associated with die-cutting relates to the manufacture of the steel rule die, which is specific to the design that is going to be cut. However, this cost can be mitigated by using a cutting table as an alternative to a traditional die-cutting process, which can save on costs and allow for more flexibility in terms of the shapes and designs that can be created. Overall, die-cutting can add an additional cost to the printing process and may require a slightly longer turnaround time, but the end result can be worth the investment, as it can make your marketing materials more effective and memorable.

Our friendly team is available to assist you in maximising the potential of your project and are happy to provide information on turnaround times and the costs. Don't hesitate to request a quote today!

What types of projects are suitable for die-cut printing?

Die-cut printing is a versatile and unique printing method that can be applied to a wide range of projects. Some popular applications include:

• Promotional materials such as flyers, brochures, and business cards that can be printed in unique shapes to grab attention and stand out from the competition.
• Invitations and announcement cards for special events, like birthdays, weddings, or holidays, that can be printed in unique shapes to add a personal touch.


• Packaging, like blister pack cards, bag toppers, and swing tags that can be printed in unique shapes that mirror the product to make it stand out on store shelves.


• Mailers and postcards that can be printed in unique shapes to grab attention and increase the chances of it being opened and read.


• Header cards for retail packaging that can be printed in unique shapes and add windows to showcase the product.

Examples of unique shapes that can be created with die-cut printing include oval flyers, star-shaped stickers, elephant-shaped greetings cards, heart-shaped wedding invites, teddy-bear shaped birth announcements, TV-shaped business cards, vase-shaped flyers and many, many more.

Can I add personalisation to my die cut prints?

Yes, we offer personalisation services for die cut printing. Whether you'd like to add names, addresses or custom elements to your design, our team of experts can help you create truly unique and personalised pieces. From custom wedding invitations to personalised packaging, our personalisation services will help you create a memorable and lasting impression.

Can you handle large scale projects?

Yes, we can handle large scale projects for die cut printing. Using state-of-the-art cutting equipment we can efficiently handle large quantities of die cut prints. We use both cutting table and die cutting methods to ensure that your project is completed efficiently, regardless of the quantity required. Our team will work with you to determine the best method for your project, whether it's a small run or a large scale project.